Showing posts with label Hinkley Point. Show all posts
Showing posts with label Hinkley Point. Show all posts

Saturday, April 30, 2016

Cherry-Picking Wind Turbine Failures

Subtitle:  The Vast Majority of Wind Turbines Work Quite Well

One can only react with disappointment, and a bit of amusement, over the tactics that some people use to try to spread a false narrative.   Especially when the people, or person, involved purport to be objective and "follow the data."    One such blog is WUWT, WattsUpWithThat, which styles itself as "The World's Most Viewed Site on Global Warming and Climate Change."

I have read many articles on WUWT, and have written a few that were published there (about one dozen thus far).  At times, I have left comments and responded to the comments of others.  The blog owner, Anthony Watts, has done immeasurable good for the world, in my opinion.  He has investigated and published the incredibly sorry state of affairs with the US temperature measuring stations.  He has also helped to publicize the rather amazing feats of wrong-doing that occurred and are still occurring in the arcane world of climate science.  

However, Mr. Watts and I disagree on the subjects of renewable energy and nuclear energy.  He has told me, and has written, that nuclear is the way of the future.   That is clearly, in my view, not only not economic but not possible.  The economics are very clear, with the most recent effort at building a world-class nuclear power plant using two reactors of the EPR design and to be built in the UK at Hinkley Point.  That proposed plant is to cost US$26 billion, but the cost does not include the usual amounts for financing or interest on loans.  Instead, the French government is allowing EDF to sell shares of stock, with the government purchasing 3/4 of those shares to finance its portion of the power plant.  

 Power from Hinkley Point C is to be sold at the wholesale level for US$ 145 per MWh, or 14.5 cents per kWh.  That is far more than the price from other generators, but actually less than what a merchant nuclear plant would charge, having to add in financing costs.  If one added in financing costs over the 10 to 12 years of construction, the wholesale power price from Hinkley Point C would be 19 to 20 cents per kWh.   

The impossibility of nuclear energy powering the planet, long-term, is presented by Professor Derek Abbot in his paper published in IEEE.  Professor Abbot gives 15 excellent reasons why nuclear cannot be the energy source over the long term.  Chief among those reasons is the inability to recycle the irradiated alloy metals, and literally running out of metal to build new plants. 

But, what prompted this article is the piece on WUWT a few days ago ( see link) that showed a failed wind-turbine project at a small college in Illinois, Lake Land College.   It appears to me that WUWT has a tendency to publish only articles that highlight failures of wind energy.  With one exception, and that one is an article I wrote that was published there.  That positive article described the increase energy production from careful arrangement of vertical-axis wind turbines (VAWT) so that downwind turbines received stronger wind from those upwind.  see link to "Location location, location: Wind Turbine Power Output Increased 10x" from July 16, 2011. 

A quick search through the past 2 years of WUWT articles with the word "wind" shows zero articles in favor of wind energy, out of 50 articles.   A few of the articles had nothing to do with wind energy, but had some other context for the word.   Even excluding perhaps 10 articles on other uses for the word "wind", that leaves 40 out of 40 negative articles.  

The most recent article from a few days ago describes the short life and very low output of two tiny, 100 kW wind turbines at Lake Land College.   I left a brief comment, which is the basis for the points made below.   Excerpts from my comment are in quotes below. 

"This (WUWT) article appears to be yet again an example of confirmation bias at WUWT against any example of a renewable energy source that has a problem. We have seen featured on WUWT, just from my memory, a wind turbine that caught fire, a wind turbine being de-iced by a helicopter, a solar power tower project that actually works but is in the news for barely missing its estimated production volume, and now this on a small wind turbine that did not perform as expected." 

As mentioned just above, WUWT has a history of bringing out the examples of failure.  It is certainly cherry-picking the data to do so, though.  More on this a bit later. 

"Second, a bit of research shows that this wind project, two small turbines of 100 kW each, cost a bit above average for that size wind turbine at barely over $400,000 US for the both. What is glaringly missing from the article, and the commentary above, is that one of the wind turbines was installed with a defective rotor bearing, so of course it never performed to expectations. This fact is from another article on the college’s wind turbines, see below.


" “The 40-inch bearing is the cause of this disassembly, which is likely the result of a manufacturing error that came to light during the first months of the turbine’s operation,” explained Tillman (of Lake Land College). “We suspected this flaw was preventing the turbine from operating properly and Bora (the turbine manufacturer) confirmed our suspicions. We can now move forward to make the repair and get the turbine back in working order.” — source:  http://www.lakelandcollege.edu/dv/ccs/news/detail.cfm?id=1681  "     see link

Note that the WUWT article featured a misleading price for the turbines, citing a $2.5 million government grant, although at one point it did state that the turbines cost only 18 percent of that grant. 

"Third, the wind turbine manufacturer is Bora Energy, a very new company formed in 2010 that has only the Lake Land College project listed in its website news articles. It is very likely that the Bora company’s first project was these two wind turbines, as they were installed in 2012. It appears that Bora has a steep learning curve. Indeed, the failure of the Bora wind turbines is more of an outlier, and not the norm for the wind industry."

It also appears that these wind turbines were customized for Lake Land College, which would increase the opportunity for errors.  


"Fourth, the article mentions nothing at all about the US wind industry’s overall management of operating and maintenance costs. Readily available information from DOE shows annual average O&M costs of 0.5 to 1.0 cents US per kWh sold. However, as with most mechanical things, O&M costs increase with operating age. At 20 years, O&M for wind turbines is approximately 3 cents US per kWh. see my blog for “Wind Turbines Operations and Maintenance Costs: O&M is Key to Profitability” "   see link

And this is key to what WUWT does in regard to renewable energy.  In science, and indeed in matters affecting public policy, there is almost always a body of data to be considered.  It is bad science, resulting in bad policies, that considers only the unusual, the outliers in the data set.  For example, if 99 percent of the data leads to one conclusion, but only 1 percent to the opposite, why would policy makers focus only on that 1 percent?   In the US, we have thousands and thousands of wind-turbines operating as designed and as expected, with only a few miserable failures due to unusual circumstances.  As stated above, one of the turbines was installed with a defective rotor bearing, one of the main bearings that allows the blades to rotate around the generator housing.   Any engineer would be laughing at this point, as it is not rational to expect a wind turbine to perform with a defective bearing.   Yet, WUWT does not, to my knowledge, publish articles on the many successes of the renewable energy industry.  

Where are the articles showing that wind-turbines produced almost as much energy in 2014 in the US as did all the major hydroelectric plants?  Wind: 4.4 percent of total energy, hydroelectric, 6.3 percent. Surely it should be emphasized that wind energy receives only a very small subsidy of 2.3 cents per kWh sold - but only for the first 10 years of production - but the hydroelectric dams were built almost entirely with public funds (per DOE, 73 percent of hydroelectric power production is from government-owned dams).    

"What is indisputable is that utility-scale wind turbine projects work quite well, and the power flows when the wind blows. They have an average capacity factor of 34 percent in the US, which is actually better than all natural gas power plants at 29 percent, and barely less than the capacity factor for hydroelectric power plants at 37 percent.

"What is also indisputable is that renewable energy worldwide produced the same amount of electricity, 1520 terra-Watt-hours in 2014 as did all of the planet’s nuclear power plants in 1986 combined, the year Chernobyl exploded and spewed radioactive particles across the northern hemisphere. In that almost 30-year span, renewables grew from almost nothing to an annual production of 1520 tWh. Unlike nuclear power, though, the growth of renewables is very likely to continue at a very rapid pace."   -- (here ends the comment on WUWT)

Wind energy has quite a number of things going for it: unit costs are steadily declining and at a rapid pace.  It will be soon that wind-turbines require no more subsidies of any kind.   Examples of improvements in technology that will continue to decrease costs to build and install are taller support towers, larger unit sizes, and flexible blades that are oriented downwind of the tower.   The flexible blade concept (see link for SLB article on the Sandia National Laboratory concept) helps to reduce bearing wear and prolong turbine life.  The blade that is at the top, vertical position receives the strongest wind (usually) and has the most flexure and torque.  In contrast, the blade at 180 degrees opposite, at the bottom of the arc has the least.   With 3 blades the norm, the rotor bearing experiences unequal forces around the bearing surfaces.  However, a flexible blade would bend in the stronger wind at the top of the arc, thus reducing the forces.  

Taller support towers place the blades in wind that is typically stronger and more consistent.  This increases the turbine output, or the capacity factor.   

Larger unit sizes, as Sandia writes a 50 MW turbine, benefits from economy of scale and therefore lower costs to install.  

Next, there is the untapped resource in the US of offshore wind.  These winds are much stronger and much more consistent than onshore.  Projects are underway to produce electricity from offshore wind.  

Finally, there are major advancements in energy storage and dispatch on demand, to eliminate the difficulties of wind intermittency.   There are at least three different technologies for storing grid-scale quantities of wind-derived energy: advanced batteries, underwater pumped storage, and coast-line pumped storage.   Each has an energy loss, which is typically 20 percent.  

In conclusion, the editorial choices made at WUWT are clearly the right of the owner.  It is certain that in the areas of nuclear power, wind energy, and solar energy that those editorial choices are biased in favor of nuclear (it is hopeless), and against wind and solar (they both are enjoying rapid growth and favorable economies of scale).  

In contrast, here at Sowells Law Blog, SLB, I try to follow the valid data.  I insert the word "valid" because so much of what passes for data these days is not valid, but has been manipulated, distorted, cherry-picked, or otherwise tainted.   With my training and experience as a chemical engineer, one does not dare use tainted data, else toxic chemical plants explode with devastating consequences.  

Roger E. Sowell, Esq.
Marina del Rey, California
copyrignt © 2016 by Roger Sowell, all rights reserved







Sunday, April 3, 2016

Redesign and Delay Urged for Hinkley Point C Nuclear Plant

Subtitle:  Engineers See Trouble Ahead for Hinkley Point

The proposed Hinkley Point C nuclear power plant in UK faces yet more trouble.  Now, per a 29 March, 2016 article in the Financial Times, a group of senior engineers call for a 2 year delay, and a massive redesign of the reactor (presumably to make it smaller and safer).  see link  

A 2 year delay, though, puts the start up of the first reactor in 2027, which is 2 years after the government mandates the last coal-fired power plant be shut down.   It is unclear how the UK grid will obtain power for the 2 years after shutting down the last coal plant.  

The financial arrangements are also is question, with the Chinese co-owner wanting the French EDF co-owner to take on a larger share of any cost over-runs.   

The sad saga of new nuclear power plants just gets better and better.  There are years-long delays and massive cost over-runs with the same reactor design (1600 MW EPR) in Finland and France (Olkiluoto and Flamanville, respectively), questionable steel quality in the reactor vessels, and now a hurry-up-and-build-it attitude in the UK for Hinkley Point C.  

Roger E. Sowell, Esq.
Marina del Rey, California
copyrignt © 2016 by Roger Sowell, all rights reserved




Sunday, March 13, 2016

Hinkley Point C Nuclear Plant in More Trouble

Subtitle: No Billionaire Investors Rushing To Write A Check

Well, this has got to sting, probably more than a little, for the nuclear cheerleaders who (falsely) claim that nuclear power is the cheapest way to produce electricity, and should be built world-wide just like France did: obtaining 80 percent or more of all electricity from nuclear reactors.   The fact is, the UK's much-trumpeted future nuclear plant at Hinkley Point C is in deep financial trouble even before the first shovel of dirt is displaced.   see link to a WSJ article from March 12, 2016,  titled "EDF Asks French Government for Aid for Hinkley Point Nuclear Plant."    (note: EDF is France's 85% state-owned electric company, Electricité de France SA)   

From the article:  "  (EDF CEO) Mr. Levy said EDF wouldn’t engage in the £18 billion ($25.89 billion) project unless it was able to secure necessary financial commitments from the state (France), which holds almost 85% of the utility."

And, here is the problem:  EDF already has debt troubles, and taking on more debt to build Hinkley Point C nuclear plant is seen by union members on EDF's board of directors to be simply too much debt.   EDF's credit-worthiness is under review, and the French company Areva that manufactures nuclear reactors is also having serious financial trouble.  Areva is reported to have lost money in each of the five past years.   Furthermore, the much-touted new-generation nuclear reactor design from Areva, the EPR, is not faring well in the commercial world.  Only two plants are building the behemoth (and it is huge), one in France and one in Finland.  Both projects are seriously in trouble, both far over budget and many years behind schedule.  SLB has articles on both the Flamanville, France, and Olkiluoto, Finland nuclear projects.     With those projects as the only two examples, and both miserable failures, the UK proposed project with the same EPR technology cannot hope to be built for the stated amount ($26 billion), and on schedule.    

Apparently, it requires something like sinking the national electric company (EDF in this case) to bring the economic truth out on modern, state-of-the-art nuclear power plants: they are far too expensive to construct and result in outrageous power prices to customers that are forced to buy the electricity.  see link to previous SLB articles on this topic. 

It is indeed interesting that of all the billionaires on the planet, none are reported to be rushing to the Hinkley Point C table to write a check for the £18 billion.  UK's billionaires include Reuben, Grosvenor, Grayken (Ireland), O'Brien (Ireland), Ratcliffe, Lewis, Barclay, Branson, Graff, Bruno Schroder (a banker), Calder, Dyson, Coates, and others, but none has stepped up to invest to the best of my knowledge.    Indeed, such absence of action gives one reason to wonder if nuclear plants are really all that great as an investment.   

In the case of proposed Hinkley Point C, power sold into the wholesale market is to be triple the price of that from existing power plants.  

The UK is indeed in a pickle.  Domestic coal has (almost) run out, so it must import the stuff.  Natural gas exists offshore in the North Sea, or UK could import LNG as required.  Nuclear is far too expensive (not to mention the always-present danger of meltdowns and radiation release).  Solar is not an option for the cloudy and rain-swept island.  Wind is indeed an option but requires massive storage systems to produce power reliably.   Fortunately, there is a long coastline so that under-sea pumped storage is quite handy. 

It appears that UK must turn to bio-renewables for at least part of its power, the human waste-to-syngas technology patented by Dr. Chan Park of UC-Riverside, and the municipal solid waste-to-syngas technology patented by Peter A. Nick and four other chemical engineers from California.  

UPDATE 1:  3-19-2016, it appears that the French government will approve funds for Hinkley Point C after all.  There may be some financial moves to make this possible.  One must admire the French, even in a doomed battle to provide work for their citizens in designing and building nuclear power plants.   Once the plant is under construction, the delays and cost over-runs will zoom the cost to build far past $32 billion, making it very likely the most expensive nuclear plant ever built.   The plant will operate at a loss, forever.  Time will tell, if and when this plant ever gets built and running, and if the financial reporting is transparent and accurate.  -- end update 1. 

Roger E. Sowell, Esq.
Marina del Rey, California
copyrignt © 2016 by Roger Sowell, all rights reserved. 





Thursday, February 4, 2016

UK Proposed Nuclear Plant at Hinkley Point C In More Trouble

Subtitle:  An Expensive Plant Gets More Expensive 

Hinkley Point C proposed nuclear power plant in UK has hit yet another snag, as the man in charge quit to take on a different role at a different company. see link to story.   Meanwhile, the financing for Hinkley Point C is also murky, with sources lacking for the £18 billion (UK).   The project is experiencing cost creep already, as every few months the cost appears to escalate.  

One can only imagine the cost over-runs and schedule delays as, and if, the project actually gets into the construction phase.   Cost overruns of 25 to 50 percent are quite common with nuclear power plant projects.   This fiasco in the making could easily cost £27 to 30 billion.  At those figures, the price of electricity would be brutally high for UK citizenry.  Their outrage will be felt loudly and repeatedly.  

This is but one example, of many, of the real world of nuclear power plants.   The real world has actual plants that are either running, shut down, or under construction.  Each plant has an operating history, a cost to build or refurbish, among other documented facts.   Many nuclear plants in the US, in the real world, cannot make a profit and are shutting down.  

There is another world, though, the world inhabited by nuclear dreamers.   In the dreamers' world, costs to build are based not on real world facts, but on the overnight cost.  In addition, the dreamers like to discuss the cost of future nuclear plants as Nth Of A Kind, which they so cleverly abbreviate NOAK.   The dreamers like to point to various studies, presumably from authoritative sources, to support their cost estimates.   What the dreamers apparently can not do, or will not do even if they could, is realize that no one builds a nuclear plant in one month for the overnight cost as the final cost.  Nuclear plants require half a decade at a minimum, and in most cases, at least a decade to build and start up.  Inflation alone on materials, equipment, and labor add 20 to 50 percent to the overnight costs.   Also, interest on construction loans begins to add up over a decade period, so that final installed cost of a nuclear plant can be another 30 percent or more.  

Back in the real world, Nth of a kind is elusive for nuclear power plants.   More than 450 have been built and started up worldwide, with some shut down and approximately 430 still in operation.   One would think that after more than 450 units of a technology have been built, that there would already be well past the nth of a kind cost efficiencies. 

However, nuclear plants are not like automobiles, nor like commercial aircraft.  Cars are turned out by the millions each year, and aircraft by the several hundreds.   Nth of a kind costing is commonplace for cars and airplanes.   Nuclear plants, not so much.   Perhaps 4 or 5 nuclear plants worldwide are finished per year, in recent years.   One source states 65 plants are currently in some phase of construction, globally.   How many of those actually are ever finished is anyone's guess.  

The dreamers apparently do not know, or do not care, about Professor Derek Abbot's paper that clearly shows nuclear has zero chance of being the long-term, sustainable energy supply of the future.  Zero.  see link

Roger E. Sowell, Esq.
Marina del Rey, California
copyright (c) 2016 by Roger Sowell, all rights reserved


Sunday, April 19, 2015

Nuclear Plant May Have Unsafe Steel

Subtitle:  France May Have Installed Unsafe Steel In Flamanville Reactor

Several recent articles, including this one from BBC (see link), and this from RT (see link) state that the new nuclear power plant under construction in France's Flamanville complex has reactor vessel components with high carbon content; making the steel weaker than it should be.  
EPR Reactor Vessel for Flamanville, France


From the BBC article:

"In a joint statement, Areva and EDF said new tests were under way on the "reactor vessel head and bottom".

"It said this followed initial tests which had shown "greater than average carbon content" - something French regulators said caused "lower than expected mechanical toughness" in the steel."

This nuclear plant is the new, 1600 MWe EPR design, or European Pressurized Reactor.  Another EPR is under construction at Olkiluoto, Finland.   The planned new reactor at UK's Hinkley Point is to also have the same EPR design.   

Not having access to the laboratory test reports for the reactor components at Flamanville, it is not possible to assess the problem.  However, a few comments are in order. 

First, what quality control measures are in place that would allow such steel to be fabricated and installed?   It would appear that French regulators are remiss in their duty to ensure only acceptable materials of construction are used. 

Next, what impacts will occur if (and when) the reactor is rejected as unsafe?  How long will a new reactor require for fabrication and installation?    What will be the cost impacts?  Will the plant be finished, or abandoned as hopelessly costly?   Alternatively, can the reactor be modified at this time and made safe?  What will be the cost and schedule impacts of such modifications?

Next, what impact will there be on future plants?  Is the reactor at Olkiluoto made of the same steel?  The Hinkley Point EPR reactors are also stated as made from the same steel.  

Roger E. Sowell, Esq. 
Marina del Rey, California USA

copyright (c) 2015 by Roger Sowell